Electro-Mechanical Assembly Press

The Electro-Mechanical Assembly Press (EMAP), with integrated sensors, provides the closed loop feedback system required for accurate control of assembly operations. Standard features include external sensing (allows you to assemble and gauge your part in the same station), fixture/part deflection compensation, signature analysis, data acquisition, and much more.

We provide a complete assembly press package (not machine). Press head, motors, amplifiers, multi-axis controller, motion control, cabling, enclosure, PC, and complete Windows NT software package (system is ready to be bolted to machine).

As a user, you will insert your process steps into a prompted field. Infinite changes can be made on speed, force, distance, time, turning sensors on and off, measuring, gauging, testing, etc. Setting parameters around each one of your process steps is intuitive and will become lockstep to your quality control requirements. Input multiple part programs for families of parts or bar code inputs for non-related parts, allowing you to verify that you have assembled the correct part and have assembled the part correctly. The system also allows multiple attempts at making a part good, such as rubber or elastic that move out of tolerance after being assembled.

We offer 13 different Electro-Mechanical Assembly Presses in a range of sizes from 1,000 lbs. to 55,000 lbs. to fit any application. The system is designed to be maintenance free. Energy efficient, no air or hydraulic fluids required.

The Electro-Mechanical Assembly Press offers you the most competitive, accurate, and efficient solution to any assembly requirement. The EMAP brings you the ability to literally "clone' your original assembly, then force the system to duplicate, very precisely, all ongoing production. If for some reason, the system cannot produce it, an alarm will tell you that you have made a component outside the desired parameters.

The Electro-Mechanical Assembly Press is used on a wide variety of applications in many industries. This includes spring assemblies, control arms, injector nozzles, break away testing, battery manufacturing, powder metal, and many other applications.