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Home / Products and Services / Stamping Press Products / Press Tonnage Monitors / LoadGard RLG-2

LoadGard RLG-2
Two Channel Force Monitor
Automatic Load Monitor with Selectable Alarm Functions

Features of the RLG-2:

  • Two channels, Strain Gage input

  • 24 volt DC or 110 volt AC power input

  • Three selectable alarming methods:
    -High - Low Trend
    -Adaptive Learn
    -Area Under the Curve

  • Built-in press capacity alarms

  • Easy to use, no programming

  • Small, rugged enclosure

  • Backed by over 35 years of Helm experience

Adaptive Learn

Adaptive learn alarming is ideal for high speed forming operations where changes in material thickness, hardness or temper happens very quickly. This alarming option continuously adjusts the upper and lower control limits based on the average tonnage developed during the previous 100 machine strokes. Selecting this Adaptive learning technique will guarantee you the tightest alarm bandwidth without nuisance shutdowns.



Area Under the Curve

Utilizing Helm signature analysis techniques, this alarming method continuously monitors the energy curve that is generated as each part is formed. If any area of the forming signature changes, machine shutdown is initiated. Applications for area under the curve alarming include presses performing deep draw or stretch forming operations and machines using nitrogen die cylinders. This feature provides accurate thru-the-stroke tonnage monitoring without the need of a resolver.



Trend

The Trend alarm option allows you to select the "quality window" the process must operate within. These limits are selectable from plus or minus 5% to 45%, in 5% increments. Once the forming process begins, the Trend alarms are automatically set above and below the benchmark tonnage value. Machine shutdown is activated if the forming force varies outside the monitoring range.

Model RLG-2 24 volt system supplied with mounting bracket


Model RLG-2FL 24 volt system supplied with mounting flange


Model RLG-2AC 115 volt system supplied with mounting bracket


 

Specifications

Number of Channels:

Two

Power Requirements:

24 volts DC or 110 volts AC
Sensor Inputs: Two Helm 350 ohm Strain Gage sensors
Timing Input: 24 volt DC (via cam switch prox probe or PLC
Input Connectors: Two 5-pin Turck for sensors
One 4-pin Turck for power
One 3-pin Turck for timing
Operating Range: Single stroke to 1000 strokes per minute
Output Relays: Two independently wired relays provided for capacity and Trend alarms. Each relay rated at 24 VDC, 0.5 Amp. Note: 110 VAC system supplied with two 24 volt dry contact relays.
Instrument Gain: Selectable from 50 - 7000

A to D:

12 bit

A to D Sample Rate:

100 microseconds

Display Resolution:

Up to 0.1% full scale
Overall Accuracy: 1% full scale

Ordering Information

System Options
RLG-2
     24 volt system with mounting bracket
RLG-2FL  24 volt system with flange enclosure
RLG-2AC 110 volt system with mounting bracket

Note: All systems supplied with five inter-connect cables as follows.

(1) 24 VDC or 80-250 VAC power
(2) 24 VDC I/O
(2) HT-400 sensor input

Sensor Kits
L2-DBS
Two sensor kits for drill/tap mounting

OR
L2-WBS Two sensor kits for weld/pad mounting

Sensor Kit Components
DF-400
Drill guide
WP-400 Weld pad (set)
WTS-1 Cover with terminal strip
WF-400 Weld fixture
T-21 Protection box


 


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