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Home / Products and Services / Stamping Press Products / Press Tonnage Monitors / SCM Autograph Series

SCM Autograph Series
Process Control Monitor With Touch Screen Display

Applications for SCM Autograph Include:

  • Stamping

  • Die Cast

  • Staking

  • Forging

  • Powdered Metal

  • Riveting

  • Assembly

  • Compaction

  • Injection Molding

Flexible Tonnage Monitoring

  • Pentium Processor
  • SVGA touch screen display
  • Ethernet and serial communication
  • Pop-up keyboard for data entry
  • Signature display with overlay
  • Automatic storage of last 200 signatures
  • Stores set-up parameters for 250 jobs
  • History library with date and time record
  • Parallel printer port
  • Upper and lower control limits for SPC
  • Adjustable machine capacity alarms
  • Strokes per minute display
  • Part and batch counters
  • Reverse (snap-thru) tonnage display with alarm
  • Options for slug detection, line supervisor and automatic die change

The Autograph system features the powerful SCM-EU signal conditioner module. Up to eight channels of peal or thru-the-stroke force monitoring is available.

2 channel

4 channel

8 channel

The SCM Autograph is an extremely versatile controller that combines Helm force monitoring circuitry and the latest in embedded PC technology. Powered by our new SCM signal conditioning module, this advanced process control system features real time signature analysis, unlimited job recipe storage and complete load monitoring functionality.

  • Tonnage Monitoring
  • Signature Analysis
  • Plant-wide Networking

With built-in provisions for housing two to eight channels of monitoring, the system is easily configured to fit your specific application. All operator adjustments including machine capacity limits, tooling protection alarms, parts counters and job download are made thru the rugged, full color touch screen display.

When interfaced with the HR-1101 resolver, the SCM Autograph integrates force with crank angle for detailed thru-the-stroke monitoring. Upper and lower control limits are set around the entire or pre-selected areas of the forming signature for verifying the quality of each part produced. In addition to the upper and lower control limits, the press curve as established by the machine builder is digitized to become an alarm set-point. Machine shutdown is initiated if the tonnage exceeds these limits at any time during the machine cycle. The SCM Autograph also features our unique DELTA-TRACK sampling technique that automatically ignores the variations in force caused by normal process changes. This allows the system to be sensitive enough to detect the subtle variations in tonnage due to changes in material thickness or hardness, inconsistent die lube, worn tooling, slugs, splits and wrinkles.

 

With the touch of a finger, you get a detailed picture of each forming signature. Up to 200 signatures can be stored in the wave history file.

Signatures captured during the production run will indicate tool wear as part of your Predictive Maintenance program. Use the overlay function to compare current signatures with stored masters.

The zoom feature provides a close-up view of the signature for comparing tonnage with crank angle position.

Plant-wide Manufacturing Software

Specifications

Number of Channels:

Two - Eight

Power Requirements:

115 volts ACą10% at 50 or 60 Hz. Optional220 volt systems available.
Output Relay: Two 24 volt dry contact mechanical relays. Maximum rated output 10 AMPS
CPU: Pentium 266 MHz
RAM: 32 MB standard
Display: TFT - Full color super SVGA 800 x 600 x 256 standard.
Touch Screen: High resolution analog with floating point calibration
Recorder Output: Track signal from 0-4 volts

Helm Firstmate 2000 production reporting software provides two way interface between the SCM Autograph on the shop floor and remote PC's via dedicated or Ethernet communication. This user friendly software generates the high speed statistical data acquisition and real time graphical waveforms required for providing measured feedback on a specific production run. Comprehensive database integration variables including x bar analysis charts, histograms and downtime event reporting are standard features or Firstmate.


Ordering Information

Peak Monitoring
Two Channel SCM-2800-208
Four Channel SCM-4800-408
Eight Channel SCM-8800-808

Thru-The-Stroke Monitoring
Two Channel SCM-2800-TSM
Four Channel SCM-4800-TSM
Eight Channel SCM-8800-TSM

The following options are available in the SCM Autograph.Contact Helm for further information.

  • Line Supervisor
  • Slug Detection
  • Automatic Die Change

Flange Mount

Remote Display

Surface Mount


 


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