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Home / Products and Services / Stamping Press Products / Press Tonnage Monitors / LoadGard TLG-4500-F

LoadGard TLG-4500-F
Quality Control Monitor for Forging Presses

LOADGARD TLG-4500-F features:

  • Displays tonnage on every press stroke

  • Built in limits protect press and tooling

  • Stores 100 jobs in memory for faster die set-ups

  • Interfaces with helm first mate software

  • Recorder output for press and die analysis

  • Easy to install on any size or capacity press

  • Available in two or four channel models

Part Quality Control

Controlling the quality and consistency of every forged part is now available with the TLG-4500-F LOADGARD. As a permanent quality control system you get continuous tonnage monitoring and immediate indication of off- tolerance conditions that may occur during the forging process. The TLG-4500-F features built-in alarm limits that protect your press and dies from costly overloads. The LOADGARD is housed in a rugged steel enclosure for easy installation on any size or capacity forging press.


Faster Die Set-up

Quality standards are duplicated with the automatic Job Data Control circuitry. Optimum tonnage values and alarm limits for 100 previous production runs are stored in memory and downloaded to the Loadgard. This feature can be used at any stage of production to recall previous conditions or store new job data. Die changeover time is greatly reduced with this built-in JDC feature.



Plant-wide Production Monitoring

Using Helm FirstMate software, the Loadgard interfaces with remote computers for two-way communication on alarm status, production counts and machine downtime rates. Load signatures from each forged part are quickly captured and compared while detailed printouts help you build a comprehensive data base for tooling and maintenance programs.


Strain Gain Transducers

To obtain the tonnage measurement, one HT-400 load is mounted to each upright for measuring vertical strain between the press crown and bed. A full Wheatstone 350 ohm bridge circuit of strain gages is used to assure linear operation and stability at any tonnage. The HT-400 sensor is designed to operate under extreme temperatures typically found in forging operations. All sensors are manufactured to within 1% and have a lifetime guarantee.


Installation and Calibration Service

Helm field technicians provide complete turnkey installation and calibration service on any size forging machine. Dynamic press and die evaluations for determining proper machine tonnage and identifying conditions such as loose tie rods, ram parallelism, and worn bearings are also available.


Model TLG-4500-F Four Channel LoadGard

With each LoadGard, one of the following sensor kits is required. Each kit includes four HT-400 load sensors, cable and mounting hardware.

Tie Rod Presses:

  • Use kit Model L4-WBF

Solid Frame Presses:

  • Use kit Model L4-WHT-350

NOTE: On small bed presses, the Model TLG-2300-F Two Channel LoadGard can be used. With this type installation, the LoadGard displays average tonnage on left and right side of press.

Optional Features

  • Computer Interface Card
  • 6 Digit pre-determining parts counter
  • HPC-7800 Operator Interface
  • Flange enclosure for recess mounting

 


 


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