• Clutch/Brake control

• Load monitoring

• Programmable limit switch

• Die monitoring

• Brake monitoring

The Helm-Pak press control combines advanced technology from two industry leaders, Helm Instrument and Allen-Bradley. Like the PLC-5 control, the SLC-5 based Helm-Pak uses a pair of redundant processors for control of mechanical stamping presses. This clutch/brake package uses two (2) SLC-5/03 processors and Application Builder software for configuring special options and user-written programs.

Helm-Pak is an excellent and affordable choice for upgrading your existing press controls. This advanced approach to machine control eliminates relays and outdated "black box" technology. Due to the redundant SLC-5/03 processors, Helm-Pak is designed to meet or exceed ANSI and OSHA requirements. The system is adaptable for integrating other programmable controller based operating functions.

Why Buy a Helm-Pak Press Control?

• Backed by over 35 years of Helm experience in stamping operations with worldwide distribution plus the complete Allen-Bradley network of over 400 sales offices and 300 distributors.

• Improves overall machine effectiveness using solid state technology with inherent control diagnostics.

• Provides closer integration and common control of other press functions such as tonnage monitoring, die monitoring, lube control, counter balance, and slide adjust.

• Uses off-the-shelf components and ladder-logic programming that is easily understood for standardized maintenance training and troubleshooting.

• Complies with ANSI B11.1, OSHA 1910.217 and CSA-CAN/CSA-Z142-M90 safety requirements.

• Clutch/brake program is locked in memory and cannot be altered.

Flexible Automation For The Pressroom

Helm-Pak features a variety of menu driven prompts for setting overall machine operation and the PLS/die monitoring look windows. All machine operating functions are displayed on one common screen thus eliminating the need to look at multiple controls during machine set-up. Operator interface is provided by a fully-programmed operator interface. Preconfigured display screens include:

• Start up check list - prompts the operator with a list of single-key-actions for starting the press.

• Clutch brake overview - displays machine position from 0 to 360 degrees, cam settings and fault prompt numbers.

• Resolver monitor - indicates position of crank angle for set-up of (3) standard cams - brake cam, brake cam takeover and anti repeat.

• Brake monitor - displays initial angle of brake, actual angle, brake stopping time and brake fault time in milliseconds.

• Faults and prompts - displays machine stop faults, alarm history, and location of die protection alarms and tonnage overloads.

• PLS/Die Monitoring - up to 14 separate screens are used to display part numbers, (up to 100) press positions and PLS setpoints. All settings can be adjusted on or off-line.

• Load monitoring - displays individual channel tonnage and loads at angle. Reverse (snap thru) tonnage, strokes per minute and parts counter settings are included on this valuable screen.

The Helm-Pak is available in several configurations. The Helm-Pak can be mounted into a console style enclosure with an Allen-Bradley PanelView 900 (either color or monochrome; pictured above) operator interface. The Helm-Pak is also available with a PanelView 550 mounted in a console style enclosure or in a cabinet style enclosure with a t-stand run station (both pictured below). A remote push button station is also available with all models.

PanelView 550 Cabinet Style Enclosure	PanelView 550 T-Stand Run Station
Remote Push Button Station

The Helm-Pak Press Control is completely compatible with all Helm Sensors, Herion Dual Safety Valves, and Beacon Light Curtains